**The 900-Type Roll Forming Machine – Model 9: A Comprehensive Guide**
The 900-Type Roll Forming Machine, Model 9, stands as a testament to efficiency and precision in the construction industry. This versatile equipment is extensively utilized for producing an array of roof tiles, particularly those renowned for their robust strength and enduring durability. Featuring a robust 300mm H-shaped steel frame design, this machine guarantees stability and peak performance during prolonged operational periods. Let’s delve into the detailed performance parameters and distinctive features of this remarkable machinery.
**Machine Performance Parameters**
**Frame**:
– **300mm H-Shaped Steel Frame**: The backbone of this machine is crafted from high-quality 300mm H-shaped steel, offering exceptional load-bearing capacity and steadfast stability. This ensures seamless, high-load operations without the risk of deformation or vibration over time.
**Roller Shaft Diameter**:
– **70mm Roller Shaft Diameter**: With a diameter of 70mm, the roller shaft is engineered to endure substantial loads while maintaining uniformity in forming quality. This size is ample to meet the rigorous demands of continuous, high-intensity production.
**Number of Forming Rows**:
– **9 Forming Rows**: Equipped with nine forming rows, this machine excels in executing multiple forming processes simultaneously. This significantly boosts production efficiency and guarantees consistent tile quality throughout.
**Roller Material**:
– **45# Steel Quenching Process**: All rollers are meticulously crafted from 45# steel and undergo a rigorous quenching process. This enhances their hardness and wear resistance, thereby prolonging the machine’s lifespan.
**Motor Drive**:
– **3kW Motor**: The heart of this machine is a powerful 3kW motor, ensuring stable and reliable operations. This motor is highly efficient in energy conversion, capable of running for extended durations without compromising performance.
**Chain Drive**:
– **1-Inch Chain**: A high-strength 1-inch chain is utilized, ensuring robust transmission performance. This minimizes wear during continuous use and further extends the machine’s operational lifespan.
**Hydraulic System**:
– **3kW Oil Pump for Hydraulic Power**: The machine boasts a 3kW oil pump, providing ample hydraulic power for efficient and precise cutting and adjustment operations.
**PLC Automation Control**:
– **PLC Automation Control System**: At the core of this machine’s operation is an advanced PLC automation control system. It automatically adjusts operating parameters, minimizing manual intervention and maximizing production efficiency and accuracy. The system is intuitive and user-friendly, facilitating seamless operation.
**Working Principle**
**Feeding**:
Raw materials, typically color-coated steel or galvanized steel coils, are fed into the roll forming machine via a feeding platform. The machine automatically adjusts to the desired tile size, ensuring steel sheets are pressed to the specified thickness and width.
**Forming Process**:
The color-coated steel sheets are pressed through a series of forming rolls. These rollers progressively shape the steel sheets into the desired tile form. Each roller is powered by a robust motor, transmitting power via chains for precise shaping.
**Cutting**:
Once the formed steel sheet attains the desired length, the hydraulic system engages the cutting function. The hydraulic cutting system, powered by the efficient oil pump, ensures precise cuts and swift operations.
**Discharge**:
After cutting, the finished tiles are automatically conveyed to the receiving platform via the discharging system, marking the conclusion of the production process.
**Main Features and Advantages**
**High Efficiency**:
With nine forming rows, the machine rapidly produces high-quality tiles, significantly enhancing production efficiency.
**High Precision**:
The PLC automation control system maintains exceptional accuracy during forming and cutting, ensuring consistent tile quality.
**Stability**:
The 300mm H-shaped steel frame and 70mm roller shafts provide unparalleled stability and durability, enabling the machine to endure prolonged high-load operations.
**Low Maintenance Cost**:
The 45# steel quenched rollers and durable chain drive system offer high wear resistance, reducing maintenance and replacement costs.
**Easy Operation**:
The PLC control system simplifies machine parameter settings, minimizing manual intervention and enhancing production efficiency.
**Energy Efficiency**:
The 3kW motor and hydraulic system ensure efficient operations while minimizing energy consumption, aiding in cost reduction.
**Application Areas**
The 900-Type Roll Forming Machine, Model 9, is ideal for producing diverse roofing and wall panels, particularly for large-scale roof and wall cladding projects. Key applications include:
– **Construction Industry**: Suitable for manufacturing roofing tiles, wall panels, exterior cladding, and other essential building materials.
– **Factories and Warehouses**: Perfect for quick-installation steel-structure buildings, such as factories and warehouses.
– **Agricultural Greenhouses**: Ideal for roof and wall coverings in agricultural greenhouses.
– **Other Industries**: Suitable for workshops, warehouses, commercial buildings, and more.
**Contact Information**
For further information or pricing details on the 900-Type Roll Forming Machine, Model 9, please do not hesitate to contact us:
– **WhatsApp**: +8613832784260
– **Email**: zhaohuabb@163.com
– **Company Name**: China Botou Win-Win Roll Forming Machine Co., Ltd.
We are dedicated to providing you with top-notch, reliable roll forming machines that enhance production efficiency and minimize operational costs.
