**Title: Introducing the High-Performance CZ Steel Equipment – 9**
The CZ Steel Equipment – 9 is a remarkable and versatile machine tailored for the production of CZ purlins and C-section steel profiles. These profiles are indispensable in the construction industry, particularly for the fabrication of roofing and wall systems in steel structure buildings, warehouses, and workshops. Let’s delve deeper into the intricacies and benefits of this cutting-edge equipment.
**Introduction to the CZ Steel Equipment**
The CZ Steel Equipment stands out for its high performance and adaptability. With electric type change technology, it efficiently produces various specifications without the need for manual adjustments or additional tools. This feature ensures a seamless production process, saving time and resources.
The machine is widely appreciated for its high speed, precise forming, and ease of operation. Equipped with a servo motor drive and PLC control system, it guarantees stable performance and enhanced production efficiency. The focus on flexibility and automation makes it capable of producing different sizes and thicknesses of C, Z, and U-shaped profiles, catering to a wide range of client needs.
**Key Performance Parameters**
1. **Forming Main Machine**:
– **Feeding**: Guided by shafts and wheels, ensuring smooth material flow.
– **Leveling**: Utilizes two upper and three lower rollers with two-stage feeding. The material, 45# round steel, is heat-treated to HRC 50-55 for maximum durability.
– **Main Forming**: Features 16 sets of rollers, adjustable via a computer-controlled system for precise specification sizing.
– **Ribbing**: Adds straight ribs for additional strength.
– **Straightening**: Incorporates rotating side wheels and flat shafts for precise material straightening.
– **Feeding (Continued)**: An upper and lower shaft gear drive with transmission ensures continuous and smooth material flow.
– **Punching**: Capable of punching single and double holes post-forming, including round holes (Φ14mm, Φ16mm) and elliptical holes (14x28mm, 16x28mm).
– **Cutting**: Seamless cutting without blade changes, manual with a changeable type mechanism using Cr12MoV material for cutting blades.
2. **Control System**:
– **Main Control Cabinet**: A rotating rack-type cabinet for easy accessibility.
– **Type Change Method**: PLC-controlled with four reducers powered by servo motors. Smooth adjustments via linear guide rails and bearings.
– **External Controller**: Equipped with an external controller for straightforward forward and reverse operation during production and debugging.
– **Main Components Origin**: PLC and touchscreen by Xinjie, relay by Schneider, servo drive by Zhongchen, and length encoder by Repu.
3. **Hydraulic System**:
– **Hydraulic Pump Station**: A 5.5kw pump station with a 150-liter capacity, providing the necessary power for hydraulic components.
4. **Unloading Rack**:
– **Load Capacity**: 5 tons.
– **Tightening Method**: Manual crank for easy adjustment.
– **Braking**: Main spindle tightening ensures secure operation.
5. **Support Table**:
– **Support Frames**: Includes three support frames.
– **Support Method**: Made from welded square tubes and angle iron, with support cylinders installed on the surface.
6. **Additional Performance Parameters**:
– **Roller Material**: Gcr15 bearing steel, processed with rough machining, heat treatment to HR58-60, and CNC precision machining.
– **Main Shaft Material**: 40Cr, with Φ90 rough machining, quenching treatment to HRC28-32, fine machining, and external grinding with electroplating.
– **Frame**: Constructed with robust 400H-type steel.
– **Wall Plate Thickness**: 30mm.
– **Reducer**: K107 hard-tooth bevel gear reducer for efficient power transmission.
– **Motor**: 22kw servo motor by Zhongchen for reliable performance.
7. **Product Production Parameters**:
– **Product Specifications**:
– **Width**: Adjustable from 80mm to 300mm.
– **Height**: Adjustable from 40mm to 100mm.
– **Small Edge**: Adjustable from 10mm to 20mm.
– **Plate Thickness**: Adjustable from 1.5mm to 3.0mm.
– **Discharge Speed**: 15-25 meters per minute, depending on the number of punched holes.
– **Material Compatibility**: Suitable for Q195, Q235 hot-rolled or galvanized steel strips.
**Contact Information**
For further inquiries, detailed information, or to place an order, please contact China Botou Win-Win Roll Forming Machine Co., Ltd.
– **Phone (Whatsapp)**: +86 138 3278 4260
– **Email**: zhaohuabb@163.com
– **Website**: www.cnwinmachine.com
In conclusion, the CZ Steel Equipment – 9 is a pioneering machine in the production of CZ purlins and C-section steel profiles. Its high performance, precision, and ease of operation make it an ideal choice for clients seeking reliable, efficient, and automated purlin production solutions. Should you require any additional information or wish to proceed with an order, do not hesitate to reach out to China Botou Win-Win Roll Forming Machine Co., Ltd.
