**Introducing the 1000-Model Steel Roof Tile Roll Forming Machine – A Paragon of Efficiency and Durability**
In the realm of construction and roofing, the 1000-model steel roof tile roll forming machine stands as a testament to innovation and excellence. Specifically tailored for our esteemed clientele in Ghana, this machine is engineered to produce steel roofing tiles of exceptional durability and performance, catering to the high demands of the industry. With its advanced technology, reliable operation, and remarkable service life, it has emerged as a preferred choice among roofing sheet manufacturers.
### Key Features of the 1000-Model Roll Forming Machine
The 1000-model roll forming machine is designed to meet the rigorous standards of modern steel sheet production. It incorporates a multitude of design elements that make it a versatile and highly efficient tool for crafting corrugated steel sheets used extensively in roofing and walling applications. Let’s delve deeper into its key attributes:
**Heavy-Duty Frame Construction**
Crafted with a robust 350mm H-shaped steel frame, this machine is built to withstand the rigors of continuous, high-speed production. The frame’s sturdy design ensures stable operation and longevity, even under heavy usage. This is pivotal for sustained performance in industries that necessitate large-scale steel roof tile production.
**High-Quality Rollers**
Equipped with 70mm diameter rollers made from high-grade steel, the 1000-model machine boasts rollers that are heat-treated, chrome-plated, and quenched for unparalleled strength and wear resistance. This construction enhances the durability of the rollers, which play a crucial role in shaping the steel sheets during the forming process.
**Powerful Drive System**
Powered by a 5.5kW motor, the roll forming machine drives the forming rollers with high torque and energy efficiency. This motor ensures smooth operation and minimizes energy consumption, contributing to the machine’s cost-effectiveness over time. The drive system utilizes a one-inch chain transmission, delivering smooth and consistent power throughout the production process.
**Hydraulic System**
For enhanced functionality, the 1000-model roll forming machine features a 4kW hydraulic pump motor. The hydraulic system provides the necessary power for the machine’s cutting and punching operations, ensuring precision and reliability. This feature guarantees accurate cutting of each sheet, maintaining consistent product quality.
**PLC Control System**
The machine incorporates a programmable logic controller (PLC) for automation and precision. The PLC system allows operators to effortlessly adjust production parameters, ensuring consistent product quality and minimizing human error. The user-friendly interface simplifies setup and operation, requiring minimal training.
**Multi-Station Roll Forming Process**
With 18 forming stations, this machine can create highly detailed and uniform roofing sheets. Its versatile design accommodates the production of various types of steel roof tiles with different profiles, making it ideal for a wide array of roofing applications.
**Speed and Efficiency**
Operating at a speed of 12 meters per minute, the 1000-model machine is a highly efficient production tool. Its high-speed operation enhances production capacity, enabling manufacturers to meet the demands of large-scale construction projects.
### Material and Final Product Dimensions
The machine accepts an input material width of 1200mm, which is reduced to an effective finished sheet width of 1000mm. This ensures that the final product is suited for roofing applications, providing ample coverage and stability for building structures. Pre-coated steel is typically used in the process, ensuring resistance to corrosion and a long service life.
### Technical Specifications
– **Frame Construction**: 350mm H steel welded frame
– **Roller Diameter**: 70mm
– **Roller Material**: 45# steel, quenched and chrome-plated
– **Motor Power**: 5.5kW
– **Transmission**: 1-inch chain drive
– **Hydraulic Pump Motor**: 4kW
– **Control System**: PLC automation
– **Number of Forming Stations**: 18 stations
– **Production Speed**: 12 meters per minute
– **Input Material Width**: 1200mm
– **Finished Product Width**: 1000mm
– **Machine Dimensions**: 8500mm (L) x 1600mm (W) x 1200mm (H)
– **Weight**: Approximately 4 tons
### Advantages of the 1000-Model Roll Forming Machine
**Enhanced Durability**
The high-quality steel construction, chrome-plated rollers, and robust frame ensure the machine’s longevity. The components are designed to endure the stresses of continuous operation without compromising performance.
**Cost-Effective Production**
With its efficient motor and chain drive system, the 1000-model roll forming machine offers energy savings, reducing operating costs. Its high production speed and reliability further augment its cost-effectiveness.
**Flexibility and Versatility**
The machine is capable of producing a wide range of roofing tiles, catering to diverse market demands. This versatility makes it suitable for various projects, ranging from residential homes to large commercial buildings.
**Easy Operation and Maintenance**
The PLC control system and user-friendly interface simplify machine operation. Furthermore, the machine’s straightforward design facilitates ease of maintenance and repairs, contributing to its extended lifespan.
**High Production Capacity**
With a production speed of 12 meters per minute, the machine ensures manufacturers can meet high demand volumes, making it ideal for large-scale production runs.
### Applications of the 1000-Model Roll Forming Machine
The 1000-model roll forming machine is extensively used in the production of high-quality roofing and wall panels. These panels are perfect for:
– Residential buildings
– Commercial structures
– Industrial warehouses
– Agricultural buildings
– Storage facilities
The machine’s versatility makes it an indispensable tool in the construction and roofing industries, particularly for companies involved in large-scale roofing projects.
### Why Choose China Botou Win-Win Roll Forming Machine Co., Ltd.?
At China Botou Win-Win Roll Forming Machine Co., Ltd., we are dedicated to providing high-quality roll forming machines tailored to meet our clients’ specific needs. Our team of experts ensures that each machine we produce meets the highest standards of durability, efficiency, and precision.
We offer exceptional after-sales service, including installation, training, and ongoing support, ensuring our clients maximize the value of their investment. Our machines are designed to provide years of reliable service, backed by comprehensive warranties.
### Contact Us Today
For more information about our 1000-model roll forming machine or any other products, please feel free to contact us:
– **Company Name**: China Botou Win-Win Roll Forming Machine Co., Ltd.
– **Email**: zhaohuabb@163.com
– **Whatsapp**: +8613832784260
We eagerly await your inquiry and are committed to helping you find the perfect roll forming solution for your business.